When I have no USB connection, but have 4 x AAA rechargeable batteries (~4.8V, ~600 mA) connected to GND and BAT_IN, will I see full power (voltage x current) at the VBAT pin
You'll see full voltage, but power goes through the FET so it's not 'full current' - but it should easily handle 1A which sounds like it's fine for you.
When USB is connected you'll see USB volts via the volt drop of a diode - and I'd avoid trying to pull any more than 500mA off that because the diode won't like it!
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So just to be sure, we're talking about the 2x 0.1" pins, BAT_IN and VBAT as shown on: https://www.espruino.com/Pico#pinout
For those:
5V
in this schematic: https://www.espruino.com/Pico#-a-name-power-a-power-and-the-fet-b0-jumperYou'll see full voltage, but power goes through the FET so it's not 'full current' - but it should easily handle 1A which sounds like it's fine for you.
When USB is connected you'll see USB volts via the volt drop of a diode - and I'd avoid trying to pull any more than 500mA off that because the diode won't like it!